Cut-to-Size Metal
At Manchaca Metals, we offer on-site metal cutting services for your convenience. We use various tools for different applications to ensure you have the precise cut-to-length materials you need to get you back on the job! Please see our services listed below including: CNC Plasma Cutting, Torch Cutting, Shearing or Punching, and Saw Cutting.
Shearing, punching, cutting Metal (Ironworker)
Ironworkers are versatile machines that play an important role in the fabrication and construction industries. These machines are made to perform several operations on metal components, making them essential in a metal shop. The primary functions of an ironworker include shearing, cutting, and punching metal. This allows our crew to efficiently process various forms including angle iron, steel plates, and flat bars, to create precision holes and cuts that are crucial for assembling structural components.
The shearing function of an ironworker is designed to cut metal sheets and bars to size with clean, straight edges. This is particularly useful for preparing the raw materials needed for specific projects, ensuring that each piece fits perfectly according to the design specifications. Cutting, on the other hand, can be done on different profiles of metal, including round and square bars, with precision and minimal waste.
Punching is another vital capability of an ironworker, allowing the creation of holes through metal with pinpoint accuracy. This operation is essential for creating bolt holes in angle irons, steel plates, and flat bars, facilitating the assembly of metal structures.
Torch Cutting
Typically used on mild steel such as large diameter pipe or thick plate, this method is more effective in cutting through thicker material. Torch cutting requires preheating the steel with a jet of pure oxygen directed onto the heated area this ignites a powerful reaction that swiftly cuts through the steel.
Torch cutting is a more versatile way to cut with an added flexibility allowing more than just a straight line. Skilled operatoras can cut intricate shapes and curves. Unlike many other cutting techniques that are limited by the need for specific set-ups in order to cut, torch cutting can be performed from any position. Torch cutting may leave behind metal slag, but This is easily removed with a hammer, file or grinder.
CNC Plasma Cutting
Our 5' x 10' CNC Plasma table can get precise cuts and is very efficient at cutting thin material up to 3/4" thick. In comparison to torch current though, it is a much cleaner, precise cut. For designs we offer custom logos, address plates, steel letters, custom shapes, and more. Send an email with dimensions needed, desired metal thickness, design concepts, DXF Files, or images to sales@manchacametals.com and we will send over an estimate and turnaround time for completion. Don't have a file? No problem! We have a team of designers and drafters that will work with you every step of the way!
Saw Cutting
We use saw cutting with a band saw as a technique to cut through different metal forms including flat bars, pipes, angle iron, and square and rectangular tubing. This ensures precise dimentions are met to your specifications.
One of the key advantages of using a large band saw for saw cutting is its ability to handle large volumes of metal. The saw's design allows for continuous cutting, minimizing downtime and maximizing productivity. Whether for creating structural pieces, frames, or custom pieces, the precision of saw cutting ensures that each cut is consistent and it reduces material waste while saving time.
**We also offer plate rolling and pipe bending. Send specific dimetions and details to sales@manchacametals.com for a quick quote and completion time. Please note that these particular services may take longer.